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于一體的專注于石材開采和加工機(jī)械設(shè)備的國(guó)家級(jí)高新技術(shù)企業(yè)

板材切割設(shè)備

CNC bridge saw line HKNC-500L橋切流水線 HKNC-500L

領(lǐng)跑智能制造新“石”代

CNC bridge saw line HKNC-500L橋切流水線 HKNC-500L

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所屬類別:板材切割設(shè)備

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全自動(dòng)流水線切機(jī)由輸送皮帶自動(dòng)傳送板材加工,批量
     切割生產(chǎn),全配包含:自動(dòng)上板、拍照、智能排版、智能切割、
     吹風(fēng)、五軸自動(dòng)卸板。可根據(jù)需求選配。

高效率:多個(gè)工序同步流水線式作業(yè)。除皮帶傳送的不到1分鐘時(shí)間,其他可全程
      處于切割狀態(tài)。相比傳統(tǒng)切機(jī),節(jié)省上板、量尺寸、輸尺寸、排版、定位、下板、
      等近半的準(zhǔn)備時(shí)間,大幅提高生產(chǎn)效率; 伺服驅(qū)動(dòng),切割速度更快、產(chǎn)能更高。

省人工:整線1個(gè)工人操作機(jī)臺(tái)即可,可抵約3臺(tái)橋切產(chǎn)能,既大幅降低人工成本,1個(gè)工人輕松完成高產(chǎn)能。

高出材率:刀路不一致時(shí),自動(dòng)吸板移位避讓刀路安全距離,防止過(guò)切,提升出材率;最大化取材智能排版,提升出材率。減少?gòu)U料。

安全性高:無(wú)需人工重體力勞動(dòng),自動(dòng)上下板材,避免大板、厚板、裂紋板人工搬運(yùn)的風(fēng)險(xiǎn)。

多功能:可切割各種異形,例如:馬肚邊、多邊形、廚房臺(tái)面、外圓桌面、內(nèi)外弧、扇形等。 
省電:主電機(jī)和X、Y、Z軸傳動(dòng)均配有變頻裝置,更省電,相對(duì)傳統(tǒng)切機(jī),節(jié)省約50%電費(fèi)。長(zhǎng)期下來(lái)是一筆非??捎^的金額。

高精度:永磁主電機(jī),轉(zhuǎn)速可0-6000轉(zhuǎn)之間任意調(diào)整,根據(jù)不同的材料調(diào)整合適的的轉(zhuǎn)速,達(dá)到最佳切割效果及速度。大理石、花崗石、 石英石、巖板、微晶石、瓷磚等各類板材均可切割。

無(wú)人化循環(huán)生產(chǎn):若相同規(guī)格的大板,每張板材切割方案相同,可啟用循環(huán)切割生產(chǎn)系統(tǒng),無(wú)需人工干涉,流水線自動(dòng)循環(huán)生產(chǎn)切割,極致化降低人工成本,高產(chǎn)能。


上板配置自動(dòng)吸板模式,實(shí)現(xiàn)自動(dòng)化上板,減少人工,效率更提高,安全性高。

采用意大利操作軟件,智能化、功能強(qiáng)大,實(shí)現(xiàn)CAD圖紙導(dǎo)入,按  照?qǐng)D紙樣式加工,自動(dòng)生成切割程序,配有自動(dòng)排版功能,可有效  提升出材率。

●拍照功能可板材定位、可追紋排版、最大化取材排版,避開瑕疵取材等多個(gè)優(yōu)勢(shì),提升板材出材率,將板材做出更高端的品質(zhì)。
●專用的工業(yè)相機(jī),對(duì)工作臺(tái)面上的板材進(jìn)行定位拍照。
●將需要加工的圖形直接拖圖到照片上進(jìn)行排版,避開瑕疵、對(duì)紋、異形切割更便捷。
●21.5寸超大顯示屏,文字、數(shù)據(jù)更方便瀏覽觀看。電腦式操作模式,使用簡(jiǎn)單方便。

參數(shù) NAME 單位 UNIT HKNC-500L
機(jī)械尺寸 Dimensions (L x W x H) mm 14500*5810*3600
X軸行程 X-axis travel  mm 3500
Y軸行程 Y-axis travel  mm 2500
Z軸行程 Z-axis travel  mm 300
主電機(jī)功率 Main motor power kw 18.8
轉(zhuǎn)速 Rotate speed rpm 0-6000
X-Y-Z最大速度 Max.speed of X-Y-Z m/min 16-16-7
A軸旋轉(zhuǎn) Rotation of axis A deg _
C軸旋轉(zhuǎn) Rotation of axis C deg ±185°
鋸片直徑 Blade diameter mm 300-500
皮帶寬度 Belt width mm 2200
空氣氣壓 Air pressure bar 7
耗水量 Water consumption m3/h 4
總功率 Gross power kw 33.8+10.22+3.8
總重量 Gross weight kg 14500

Full Automatic Pipeline Cutting Machine

The fully automatic pipeline cutting machine automatically conveys plates via a conveyor belt for processing and batch cutting production.

Standard configuration includes: automatic plate loading, photo scanning, intelligent layout, intelligent cutting, air blowing, and 5-axis automatic unloading. Custom configurations are available upon request.

High Efficiency

Multiple processes operate simultaneously in a production line. Except for the less than 1 minute required for belt conveying, the machine remains in cutting mode throughout the rest of the process.

Compared with traditional cutting machines, it saves nearly half the preparation time for plate loading, measuring, dimension input, layout, positioning, and unloading, greatly improving production efficiency.

Servo drive enables faster cutting speed and higher output.

Labor Saving

Only one worker is required to operate the entire line, with an output equivalent to approximately 3 bridge cutting machines.

This significantly reduces labor costs, allowing one worker to easily achieve high productivity.

High Material Yield

When tool paths conflict, the system automatically shifts the suction plate to maintain a safe distance from the tool path, preventing over-cutting and improving material yield.

Intelligent layout maximizes material utilization, increases yield, and reduces waste.

High Safety

No heavy manual labor is required. Automatic plate loading and unloading eliminate risks from manual handling of large, thick, or cracked plates.

Versatility

Capable of cutting various special shapes, including:

? Bullnose edges

? Polygons

? Kitchen countertops

? Round tabletops

? Internal and external arcs

? Fan shapes, etc.

Energy Saving

The main motor and X, Y, Z axis drives are equipped with inverters for higher energy efficiency.

Power consumption is reduced by approximately 50% compared with traditional cutting machines, resulting in considerable long-term cost savings.

High Precision

Permanent magnet main motor with adjustable speed from 0–6000 rpm.

The speed can be adjusted for different materials to achieve optimal cutting effect and speed.

Suitable for cutting marble, granite, quartz stone, sintered stone, microcrystalline stone, ceramic tiles, and various other plates.

Unmanned Circular Production

For large plates of the same specification with identical cutting plans, the circular cutting production system can be activated.

The production line runs automatically in cycles without manual intervention, minimizing labor costs and maximizing output.

The plate loading system is equipped with an automatic suction mode, realizing automated plate loading, reducing labor, improving efficiency, and enhancing safety.

 

Features

? Adopts Italian operating software, intelligent and powerful. Supports CAD drawing import, processes according to drawings, and automatically generates cutting programs.

Equipped with automatic layout function to effectively improve material yield.

? The photo scanning function enables plate positioning, vein-matching layout, maximum material utilization layout, and defect avoidance, further increasing yield and producing higher-quality finished products.

? Dedicated industrial camera positions and scans plates on the worktable.

? Processed graphics can be directly dragged onto the plate image for layout, making defect avoidance, vein matching, and special-shape cutting more convenient.

? 21.5-inch ultra-large display for clearer text and data viewing.

Computer-style operation ensures simple and user-friendly control.

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